Custom Plush Toys Made From Your Mascot
Custom plush toys made from your design: soft, safety tested stuffed toys for retail, promotional giveaways and fan shops, produced in bulk runs you can actually sell.
Minimum order for custom plush
Runs start at 500 per design, whatever the size. Pattern-making, tooling and laboratory testing cost the same whether you order 500 or 5000 custom toys, so below that quantity those fixed costs dominate the unit price and the product stops making commercial sense. Larger bulk orders bring the unit price down.
- 15–20 cm
- 500 pcs
- 25–35 cm
- 500 pcs
- 40–60 cm
- 500 pcs
- Repeat order, same pattern
- lower — tooling already exists
Size changes the unit price, while the threshold stays the same. You see the price for your item ahead of any commitment.
Custom plush toy designs we can produce
Concept visualisations rather than photographs of delivered orders. They show the construction, proportions and finish we work to — your own custom plush is made the same way.
Our plush manufacturing process
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01
Pattern and prototype
weeks 1–4
Your design is turned into flat pattern pieces and one prototype is sewn. You hold it in your hands first.
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02
Approval
week 5
You approve the prototype of your custom toy in writing, or we adjust and sew another.
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03
Production
weeks 6–11
Bulk production, with in-line checks against the approved piece.
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04
Laboratory testing
weeks 12–13
Toys from the batch go to an accredited laboratory for all three parts of the toy safety standard.
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05
Packing and delivery
week 14
Individually bagged, labelled, cartoned, documents enclosed.
Materials and specifications
- Outer
- Short- or long-pile plush, OEKO-TEX certified
- Filling
- Virgin polyester fibre, weighed per piece
- Eyes
- Embroidered or safety-locked plastic, pull-tested
- Sizes
- From 15 to 60 cm; larger on request
- Washing
- Hand wash at 30 °C, tested to keep shape
- Packing
- Poly bag with a warning notice, master cartons
EN71 and CE
Every manufacturing batch of custom stuffed toys goes to an accredited laboratory ahead of shipping: part 1 of EN71 covers mechanical and physical properties, part 2 flammability and part 3 migration of specific elements. You get the reports and the declaration of conformity with the goods, without having to ask.
Designs that work as retail plush
Studio visualisations. Simple silhouettes survive the shrink to a small stuffed toy; complex ones lose their face.
Frequently asked questions
What is the minimum order for custom plush toys?
Can we sell these soft toys in the EU?
Do you make a prototype first?
Can the toy match our mascot costume exactly?
Can you turn our logo or drawing into a plush toy?
Are custom plush toys suitable as promotional products?
Custom plush