Inside Our Workshop
The rooms where it happens: pattern tables, the sculpting bench, sewing, assembly and the quality check before anything is packed.
The workshop
Project photo
Project photo
Project photo
Project photo
Project photo
Project photo
Project photo
Project photo
Project photo
Stages on the floor
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01
Pattern making
The 3D model is unfolded into flat pattern pieces and test-cut in cheap fabric first.
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02
Sculpting
The head is carved from block foam over a ventilated frame, then finished and airbrushed.
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03
Cutting and sewing
Fur is cut with the pile direction marked on every piece, then sewn with reinforced seams.
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04
Assembly
Head, body, gloves and feet come together with fans and cooling fitted.
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05
Quality check
Against the approved specification, not a general impression. Then it is photographed and packed.
Equipment
- Industrial lockstitch and overlock machines for reinforced seams
- Embroidery machine for logos and labels
- Hot-wire and hand tools for foam sculpting
- Airbrush booth with extraction
- Pull-test rig for eyes and small parts
- Photo corner for progress shots and portfolio