Inside Our Workshop

The rooms where it happens: pattern tables, the sculpting bench, sewing, assembly and the quality check before anything is packed.

Stages on the floor

  1. 01

    Pattern making

    The 3D model is unfolded into flat pattern pieces and test-cut in cheap fabric first.

  2. 02

    Sculpting

    The head is carved from block foam over a ventilated frame, then finished and airbrushed.

  3. 03

    Cutting and sewing

    Fur is cut with the pile direction marked on every piece, then sewn with reinforced seams.

  4. 04

    Assembly

    Head, body, gloves and feet come together with fans and cooling fitted.

  5. 05

    Quality check

    Against the approved specification, not a general impression. Then it is photographed and packed.

Equipment

  • Industrial lockstitch and overlock machines for reinforced seams
  • Embroidery machine for logos and labels
  • Hot-wire and hand tools for foam sculpting
  • Airbrush booth with extraction
  • Pull-test rig for eyes and small parts
  • Photo corner for progress shots and portfolio

Made in our workshop

Real costumes and plush toys from our production floor, filmed and photographed before shipping. The characters belong to our clients, so their logos are blurred: what you see is the build itself — proportions, fur, seams and how the costume moves.

Lion mascot for a school sports team
Seabird mascot for a hotel group
Ram mascot for a sports team
Girl character costume
Instructor character for a driving school
Owl in a racing suit for an adventure park
Giraffe costume with a printed tunic
Schoolboy character in uniform